Caprolactam Production Cost Analysis Report: Manufacturing Process, Raw Materials Requirements, Variable Cost, Production Cost Summary and Key Process Information

The latest report titled “Caprolactam Production Cost Report” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of the Caprolactam.

Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the manufacturing process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.

Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Caprolactam production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.

Procurement Resource Assessment of Caprolactam Production Process:

1. Caprolactam Production From Benzene :This report provides a detailed cost analysis of Caprolactam production through benzene. Initially, benzene gets hydrogenated, resulting in cyclohexane which is later oxidised to cyclohexanol or cyclohexanone. It is then turned into cyclohexanone which is reacted with ammonia and water to produce caprolactam.

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2. Caprolactam Production From Cyclohexane: This report covers a detailed cost analysis of Caprolactam production using cyclohexane. Cyclohexanol or cyclohexanone is produced when cyclohexane is oxidised. Next, cyclohexanol is converted to cyclohexanone. Lastly, cyclohexanone is made to react with ammonia and water to produce caprolactam.

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3. Caprolactam Production From Phenol: This report presents the economics of Caprolactam production from phenol. In order to produce cyclohexanone, phenol gets hydrogenated, after which it is turned into cyclohexane oxime by hydroxylamine. In the presence of sulfuric acid, this compound undergoes Beckmann rearrangement and leads to the production of caprolactam.

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Product Definition:

Caprolactam (CPL) with the formula (CH2)5C(O)NH is an organic compound. It is a colourless solid, a lactam (a cyclic amide) of caproic acid. It has a transparent or milk-like white colour with a subtle but unpleasant smell. It has a melting point of 70 °C and is soluble in water. CPL is most oxygenated and chlorinated solvents, and some hydrocarbons. It is primarily used to make Nylon 6 filament, fibre, and plastics. It is also employed to make other chemicals and is also used in the synthesis of lysine.

Market Drivers:

Caprolactam (CPL) is witnessing high demand owing to the increasing demand for biobased Caprolactam in engineering plastics & films as well as the need for lightweight automotive vehicles, which are factors driving the market's demand. In addition, the expanding electronics and automotive sector, paired with the growing demand for plastics in the construction, electrical & electronics, and automotive industries, is boosting the market's expansion. Furthermore, its properties, including elasticity, high strength, resistance to chemicals and oil, abrasion resistance, and low moisture absorbency of nylon fibres and resins, will further the market's demand considerably. Also, the ongoing R&D concentrated on recycling Caprolactam will advance the industry's proliferation.

Key Questions Answered in the Caprolactam Production Cost Report:

• What are the key drivers propelling the Caprolactam market?
• What are the various processes used for Caprolactam production?
• What are the raw materials required to produce Caprolactam?
• What are the different operations units involved in the production of Caprolactam?
• What are the manpower and utility requirements in the production process of Caprolactam?
• What are the various costs engaged in the production of Caprolactam?
• What are the construction costs involved in setting up a Caprolactam production facility?
• What are the working capital requirements?
• What is the process of raw material procurement for Caprolactam production?
• What is the time frame for Caprolactam plant start-up?
• What is the pricing mechanism of Caprolactam?

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