How to use busbar machine to bend busbar

Busbar machine, as an important equipment specially used for processing busbars, plays an irreplaceable role in many fields such as electric power, new energy, rail transportation and electronic equipment manufacturing. Among them, busbar bending is a key operation in busbar processing, and the busbar bending machine is an efficient tool to achieve this operation. This article aims to introduce in detail how to use a busbar processing machine for busbar bending, including preparations, operating steps, precautions, and common problems and solutions, to help readers better master busbar bending technology and improve processing efficiency and quality.

1. Preparation work

Before using a busbar machine to bend busbars, sufficient preparations need to be made. This includes checking the status of the busbar machine, selecting appropriate molds, preparing busbar materials to be processed, etc.

• Check busbar machine status

Before using the busbar machine, you should first check the status of the equipment to ensure that the power supply, air pressure, hydraulic and other systems are working properly and that the mechanical parts are not loose, worn or damaged. At the same time, it is also necessary to check whether the control system is operating normally and whether the display display is clear and accurate.

• Choose the right mold

Busbar bending requires the use of corresponding molds, so it is necessary to select a suitable mold according to the specifications and bending angle of the busbar. The selection of the mold should ensure the bending accuracy and the smoothness of the busbar surface.

• Prepare busbar materials to be processed

The busbar material to be processed should be clean, free of oil and rust to ensure the quality of the busbar after bending. At the same time, the busbar material also needs to be cut into appropriate lengths according to processing requirements.

2. Operation steps

After making preparations, you can follow the steps below to perform the busbar bending operation.

• Install mold

According to the selected mold and busbar specifications, install the mold at the corresponding position of the busbar bending machine. During the installation process, attention should be paid to the positioning and tightening of the mold to ensure that the mold is installed firmly and accurately.

• Adjust bending parameters

According to the material, thickness and bending angle of the busbar, adjust the bending parameters of the busbar machine. This includes bending force, bending speed, holding time, etc. Parameter adjustment should be based on actual processing conditions to achieve the best bending effect.

• Place busbar material

Place the busbar material to be processed on the workbench of the busbar machine, ensuring that one end of the busbar is aligned with the mold. During the placement process, attention should be paid to the direction and position of the busbar to avoid deviations.

• Start bending operation

Start the busbar machine and start the bending operation. During the bending process, the bending situation of the busbar should be paid close attention to, and the bending parameters should be adjusted in time to ensure the bending accuracy and the smoothness of the busbar surface.

• Check bending quality

After the bending is completed, the bending quality should be checked. The inspection includes the bending angle, the smoothness of the busbar surface, whether there are cracks or deformations, etc. If problems are found, they should be adjusted and dealt with promptly.

3. Precautions

When using a busbar fabrication machine to bend busbars, you need to pay attention to the following points:

• safe operation

During operation, safe operating procedures should be strictly followed to ensure the safety of personnel and equipment. Especially when installing molds, adjusting parameters and placing busbar materials, attention should be paid to preventing accidents such as hand pinching and collision.

• Keep your equipment clean

The busbar processing machine should be kept clean during use, and dust and oil inside the equipment should be cleaned regularly. At the same time, regular maintenance and upkeep of molds and mechanical parts is also required to extend the service life of the equipment.

• Reasonable selection of parameters

The selection of bending parameters should be reasonably adjusted according to the material, thickness and bending angle of the busbar. Improper selection of parameters may result in poor busbar bending quality or equipment damage.

• Check the mold regularly

The mold is a key component for busbar bending, and its quality and accuracy directly affect the bending effect. Therefore, the wear and deformation of the mold should be checked regularly and damaged molds should be replaced in a timely manner.

4. Frequently Asked Questions and Solutions

When using CNC busbar machine to bend busbars, you may encounter some common problems. Here are some common problems and their corresponding solutions:

• Inaccurate bending angle

Possible reasons: improper mold selection, inaccurate parameter adjustment, deviation in the placement of busbar materials, etc.

Solution: Choose the appropriate mold, adjust the bending parameters, and ensure the accurate placement of the busbar material.

• Cracks or deformation appear on the busbar surface

Possible reasons: excessive bending force, too fast bending speed, busbar material quality issues, etc.

Solution: Reduce the bending force, reduce the bending speed, and check the quality of the busbar material.

• Equipment failure or abnormality

Possible reasons: equipment aging, mechanical parts wear, control system failure, etc.

Solution: Perform equipment maintenance and upkeep, replace worn parts, check and repair control system failures.